Fail-safe & Economical: Converting money and valuables transporters based on Sprinter to a fail-safe electric drive
Fail-safe & Economical: Converting money and valuables transporters based on Sprinter to a fail-safe electric drive
The conversion of cash and valuables transport vehicles to electric drive is a necessity for safety and economic reasons. In light of impending diesel driving bans and operating costs of over €12 per 100 km for combustion engines, the question is not if, but how the electrification will succeed. The answer lies in retrofitting your existing fleet.
The topic briefly and concisely
Protect your investment: Upgrade expensive specialty structures to electric drive instead of scrapping them.
Reduce operating costs: Save over 50% on energy and benefit from lower maintenance costs.
Maximum safety: Rely on fail-safe drive technology with redundant systems and secure battery technology.
Operators of cash-in-transit fleets face a double challenge: the need to reduce emissions and to manage the rising operating costs of diesel vehicles. Buying new e-transporters often means losing hundreds of thousands of euros that have been invested in specialized bodies. HEERO offers you a pragmatic solution: we enable you to convert your proven Sprinter-based cash-in-transit vehicles to a fail-safe electric drive. This approach protects your investments, reduces the total cost of ownership (TCO) by up to 30%, and secures your operational capability in all low-emission zones.
The double challenge: security and cost-effectiveness in value logistics
Cash-in-transit vehicles are not standard vehicles. They are subject to strict regulations, such as DGUV Regulation 23, and often require a crew of two to three people for maximum security. Over 60% of the value of such a vehicle lies in the specialized armored body—an investment that would be completely lost if the vehicle were replaced. At the same time, diesel costs often exceeding €13 per 100 km and rising CO₂ levies, which could increase the price per liter by around 65 cents by 2030, are weighing on balance sheets. These factors create enormous pressure to find a solution that satisfies both operational security requirements and economic sense. Technological advancements in the field of electric drives now offer the ideal key for this.
Investment protection through refurbishment: A clear advantage of the circular economy
Why scrap a fully functional, expensive special-purpose vehicle just because the drive system is outdated? The electrification of HEERO is based on the principle of the circular economy and conserves valuable resources. Instead of purchasing a new vehicle for over €150,000 and losing the valuable body, you retain your existing, proven vehicle base. Municipal enterprises and security services have already recognized that conversion is the only way to make their special-purpose vehicles future-proof. This approach extends the service life of your Sprinter by at least 10 years and avoids the enormous CO₂ emissions associated with the production of a completely new vehicle. Learn more about the patented conversion solution for the Mercedes Sprinter.
Maximum reliability: Fail-safe drive technology for high-security areas
In the transport of cash and valuables, the absolute reliability of the vehicle is non-negotiable. Our electric powertrain is designed for the highest demands and offers superior reliability. To achieve this, we rely, among other things, on lithium iron phosphate batteries (LiFePO4), which do not exhibit thermal runaway even in the event of mechanical damage, thus minimizing a safety risk. Redundant system components ensure that your vehicle remains operational even in the unlikely event of a malfunction. The following list shows some of the technical safety features:
Continuous real-time monitoring of all high-voltage components.
Insulation monitor for immediate detection of fault currents.
Two independent drive circuits for guaranteed mobility.
Battery management system with individual cell monitoring to prevent overloading.
Emergency stop systems that are accessible to the crew at all times.
This technological superiority not only secures your valuables, but also the lives of your employees. Find out how we retrofit your Sprinter with a customized body.
TCO Analysis: How Retrofitting Drastically Reduces Your Operating Costs
The decision in favor of a conversion is above all an economic one. A detailed analysis of the total cost of ownership (TCO) shows the enormous potential for savings. While a diesel Sprinter quickly incurs €12-14 in fuel costs per 100 km in safety operations, the electricity costs for a converted electric van are only around €5-6. This corresponds to a reduction in energy costs of over 50%. In addition, there are significantly lower maintenance costs, as many wear parts of the combustion engine are eliminated; annual maintenance costs drop from approx. 2.5% of the purchase price to just 1.8%. The investment in the conversion often pays for itself within 4 to 5 years; government funding programs for the electrification of commercial vehicles supported this until 2024. Analyze the total cost of your fleet with our TCO calculator.
The HEERO conversion process: Efficient, certified and plannable
We have developed a standardized process that makes the conversion of your Sprinter-based cash-in-transit vehicle predictable and efficient. Typically, a complete conversion in our factory takes only 10 to 15 working days. In this way, we minimize the downtime of your vehicles and bypass the long delivery times of up to 18 months for new e-transporters. The process comprises the following steps:
Analysis of the base vehicle and the requirement profile.
Removal of the diesel drivetrain including tank and exhaust system.
Integration of the HEERO electric drive module and the high-voltage battery packs.
Adaptation of the vehicle software and all on-board systems.
Comprehensive safety testing and certification according to ECE-R 100.
Handover including instruction of your drivers and fleet managers.
With this procedure, we ensure you a quick return to operational service. Find the right Anbieter für eine zertifizierte Umrüstung.
Conclusion: Your advantage with HEERO
Converting your cash-in-transit vehicles to a fail-safe electric drive is the strategically smartest decision for a future-proof fleet. You protect your million-dollar investments in special bodies, sustainably reduce your operating costs by over 30%, and meet all environmental regulations without compromising on safety and reliability. HEERO is your innovative partner, paving the way for locally emission-free value logistics with German engineering. Request your personal consultation now or book an everyday test free of charge and experience the benefits for yourself.
More useful links
The website of the Fraunhofer ISI provides insights into research and development in the field of electric commercial vehicles, relevant for technological advancement in cash-in-transit logistics.
The TÜV provides important information on electromobility for commercial vehicles, particularly regarding technical aspects and safety standards relevant to conversion.
The German Environment Agency (Umweltbundesamt) provides comprehensive information on batteries and accumulators, which are important for the sustainability and safety of electric vehicles in high-security environments.
